Undertake dogging to the mould of engine module

  • Time:
  • Click:71
  • source:AVELLINO CNC Machining
In Nemak (Nimake) company, assembling engine mould is process of a high accuracy. In be as long as on the annular assembly line of 300m, any is versed in make mistake can affect what final aluminium makes engine pattern assemble. Because whole process all is automation, because this appears,the mould of breakdown cannot be discovered in time possibly, bring about defective engine module to still can be installed to be inside car. And after opening a model to succeed with the pattern that makes engine module at producing aluminium, whole rig a process clear and can visible, this ensured engine module finished product is in send to the user before can discover among them problem in time. the importance because of this one link, nemak (Nimake) the company chose to use sex of Ba Lufu date from solution, namely industrial RFID system, function of its date from can run from opposite directions each link of modular process undertakes dogging, and can use identify a function automatically (graph 1) . Graph 1 Nemak (Nimake) the sex of Ba Lufu date from that the company chooses solution, namely industrial RFID system, have run from opposite directions the each link of modular process undertakes dogging, can use the Nemak that identifies a function automatically to use automation to assemble a technology (Nimake) company to how be opposite semi-manufactured goods (WIP) undertake tracking havinging specific demand, the follow information file that all right at assembling working procedure element finally using also include in tracking a function. Most automation product line all uses the stretch production means that can produce many products version on a product line. Look from integral angle, in matching, automation outfit basically has 3 to trail a field, compile namely, working procedure and follow information. What what in compiling information to describe the process that producing a specific part, produce is all and variable, be equivalent to a piece compiling watch sheet, use at informing automation to assemble equipment how to be produced to give a distinctive product version. Its can be saved already inside RFID label noumenon, also can store in the central database that can identifying label. Working procedure information has double use, to making process character is very main. It recorded all coming from to check the output result with equipment of wrong draw a design in goods. Its utility basically has flow control and file, in flow control process, the system will convey as a result in goods test downstream, can undertake corresponding adjustment to technological process. If a certain specific component did not pass a test, the system can skip downstream process, send do poorly done work over again the area this part, signal the position that the technical personnel problem of area of do poorly done work over again appears. File information is tracked with the product after stage of production ends, the system can save working procedure data, come up against with will be in fully when needing to use these data, call. When the system is tracking every cell that is used at rigging process finally, data of working procedure of meeting resembling file is euqally additional increase a measure to save follow data. Pass data of amalgamative and all component and working procedure information, the whole production process of a component but on record. This ensures to answering product recall to reach for standard of up to specification crucial. This system can be self-recording the assembly of each module and mould circumstance, once find out, the company can understand the problem that produces in rigging a process, also can know what to part still is assembled inside same time. This one solution still can keep sensor data from automation equipment, those who ensure to the mould can discover before entering frit aluminium the mould is undesirable. The graph is versed in each times 2, contain on the floor of the factory the ID sign that the RFID of a Balufu reads a head to be used at examining chip of the RFID inside encode piece, be versed in this the system includes a Balufu that goes up to enroll be used on line of the treatment inside chip with the information related the job an intricate sensor network and RFID read a head. Visual sensor detects of each starting a hole or other construction have without, and the form that the sensor of other type detects or measures those starting a hole or structure is characteristic, ensure they are inside tolerance limits. Attend a meeting to give a mould number of a serial, this serial number can stock encode piece. Still deserve to different sensor detects on treatment line of encode piece have without reach its place, the place that guarantees encode piece is right neat, ensure each treatment process is like thereby anticipate undertake. Each labour, contain on the floor of the factory the ID sign that the RFID of a Balufu reads a head to be used at examining chip of the RFID inside encode piece, be versed in this on inside the chip of information be classified related to the job (graph 2) . Once the mould arrives at the terminus of assembly line, the chip of encode piece undertakes be readinged finally extraction, whether does the system have newspaper fault inside judgement chip right now. If appear,sign up for a fault, treatment line quits the job, the staff member can receive warning, the specific project that indication question happens. Finally in this one process, the RFID data of the record inside encode piece chip can store in Nemak (Nimake) inside back end system, meeting and single module alignment name are opposite at the same time should. Nemak (Nimake) after the company was using Ba Lufu solution, came true to make whole process clarity see; The fault is checked before machining, promotion quality; Can arrive accurately to the date from of blemish single work or some machines flow; Can undertake machining the improvement of the process inside the specific area that produces a problem. This also reinforced the determination that the company continues to cooperate with Balufu further, special also the solution with expect Balufu can bring them more better. Article origin: Ba Lufu China CNC Milling